Wall insulation in Iwerne Minster, cob included

Cob and rubble walls die from trapped water rather than from cold, so what goes on the inside of one has to let it dry.

The site visit is free and so is the written itemised quote. Thomas Hannen prices every job himself.

Around four in ten homes in this parish were built before 1919, and a good number of those have cob somewhere in them. A cob wall is earth. It stands up because it stays dry, and it stays dry because water can leave it. Line the inside of one with a vapour tight board and you stop that happening, and the wall starts to soften from the middle outwards where nobody can see it.

So the calls here divide neatly. Either a cold cottage that costs too much to heat, or damp that has appeared since somebody insulated, rendered or lined a wall in cement or plastic.

The free site visit is spent identifying the wall before anything else. What it is built of, how thick, how wet at the base, what is on the outside of it, and whether any later part of the house has a cavity worth putting a borescope into. Then a written itemised quote with the survey, the system and its thickness, the reveals and junctions, the ventilation and the making good priced separately.

The work

Earth, flint and lime, and what they will accept

Mineral wool insulation being fitted between studs against a wall
Into the wall, not onto itWhat goes in has to suit the wall behind it.

Working out what you have. Cob is usually rendered so you cannot see it, but the wall thickness gives it away, often 500mm or more, along with deep reveals and slightly uneven faces. Flint and rubble walls look similar and behave similarly. Later brick extensions and post-war houses may have a proper cavity, and that gets the borescope treatment: width, whether it is clear, and whether an old fill has slumped or the cavity is wet.

Cob, and why sealing it is fatal. Earth walls hold and release moisture constantly. Put an impermeable lining or a cement render on one and the water that gets in through the top, the base or a failed gutter has nowhere to go. It collects at the back of the barrier, the earth loses its strength and the timbers built into the wall rot. This is not a slow inconvenience, it is how cob walls fail.

What we line cob with. Wood fibre board bedded in lime and finished in lime plaster, or a lime based insulating plaster where the wall is too uneven to take a board. It gives less thermal performance per millimetre than a rigid foam, so it goes on thicker, and that is the correct trade. The dew point moves into a build up that can dry rather than one that cannot.

The hat and the boots first. On any earth or rubble wall the roof overhang and the base do more for it than insulation ever will. Gutters running, downpipes discharging clear, ground level dropped away from the wall, cement render and cement pointing removed where it is trapping water. We will not line a wall that is still getting wet, and we will say so.

Cavity fill where there is a cavity. On the later houses, bonded bead for a narrow, obstructed or exposed brick and block wall and blown mineral wool for a wide, clean, sheltered one. Drilled from outside, filled, holes pointed to match. One day, and Part L sets what the finished wall should reach.

Where a rigid board is right. On a sound modern wall or a later extension, insulated plasterboard or PIR such as Celotex or Kingspan on a batten or stud frame with taped joints and a continuous vapour control layer is the correct build up. Different walls want different answers, and the mistake is to use one specification on a whole house.

External systems. EWI with a mineral or lime render carrier can be done breathably and it keeps the whole wall warm and dry, but on a cob cottage in this village the appearance is controlled and the answer is usually no. It is worth asking about on a rear elevation or a later extension.

Junctions and air. Reveals, thresholds, the floor junction, the eaves and the joist ends built into the wall are the cold bridges and the rot risks together. Shallow reveals take an aerogel laminate. And an old cottage that has been tightened up needs trickle vents, working extract fans and air bricks kept clear, to Approved Document F.

How it runs

From your call to a written price

Insulated plasterboard lining taped and jointed ready for skimming
Taped and sealedThe joints and junctions are where the heat actually goes.

Same team from first visit to last, one person to ring, and no sub-contracting your work out to somebody you have never met. The quote is itemised, not a figure on the back of a card: the survey and any borescope check, the system and its thickness, making good around windows and doors, ventilation works, and disposal on separate lines, so you can compare it properly against anyone else's.

Nothing is left open or unusable overnight. The site is swept at the end of each day rather than the end of the job, and what comes out leaves with us. If something turns up once we start that nobody could have seen, you get a photograph and a price before we carry on.

Iwerne Minster has its own conservation area and forty listed entries, so anything altering the outside face of a wall is an application, and on a listed cottage consent covers internal work as well under section 7 of the 1990 Act; Dorset Council holds the designation records. Internal work elsewhere is not development, per the Planning Portal's insulation guidance, though regulation 23 brings building control in once more than half a wall is renovated.

Cost

What decides the price of a wall insulation job

No rate per square metre, because the wall area is the easy part; what happens at every window, door and floor junction is not.

Getting to it. A thatched cob cottage, a Victorian estate house in brick and flint and a post-war bungalow on the edge of the village are three different jobs with almost nothing in common. Cavity fill is drilled from outside and a bungalow comes off a tower where a three storey gable wants a scaffold. Internal lining is worked room by room from inside, so it is your rooms rather than a platform that gets disrupted. The work at height rules still set the platform.

Which wall you actually have. A cavity that is clear and dry can be filled in a day. A solid wall cannot be filled at all, and has to be lined inside or insulated outside, which is a different job at a different price. A borescope through one drilled hole settles it, and no honest quote is written before that.

The junctions, not the field of the wall. Reveals at windows and doors, the floor junction, the eaves and any party wall are where heat escapes and where condensation shows up if the detailing is wrong. That work is slow, it is most of the labour, and it is the first thing a cheap quote leaves out.

Comparing quotes? Ask whether the wall has actually been checked with a borescope or just assumed, what system and what thickness is specified, how the reveals and floor junction are being detailed, whether ventilation is being addressed, and who makes good the plaster and decoration afterwards. Two quotes for the same job are usually two different jobs.

If damp has appeared

Damp or mould after a wall was insulated

Ring rather than use the form. Damp patches or black mould appearing on an outside wall after cavity fill or internal lining usually means water is tracking across the cavity, or warm air is reaching a cold surface at a junction. We look before we take anything out, because the fix depends on which of those it is. On an old wall, tell us what is on the outside of it as well, because cement render trapping water is behind a great many of these calls. The phone is answered 24 hours for emergencies; scheduled work runs Monday to Friday, 8am to 6pm.

Call now: 07435 839745

Local

Living with an earth wall

This is one of the oldest villages we work in, with something approaching four in ten homes predating 1919, and cob under lime render is a common way of building here. A cob wall is not weak, it is moisture dependent. Dry, it will outlast most of the brick around it. Wet, it turns back into the field it came from.

That gives a clear order of work, and insulation is not first on it. Keep water off the top and away from the bottom: roof overhang, gutters, downpipes, ground level. Take off cement render or pointing that is holding water in. Only then think about warmth, and use lime and wood fibre when you do.

The honest advice is often that the walls are not where the money should go at all. Loft insulation to full depth, draughts sealed round doors, floors and unused chimneys, and secondary glazing will cut more of the heat loss you actually feel than lining a cob wall, and none of them risk the fabric. If somebody quotes you for wall insulation on a cob cottage without asking what is above your head or what the gutters are doing, be careful.

Who you are dealing with

A local firm you can check

We cover Iwerne Minster, Fontmell Magna, Child Okeford and the villages along the A350 towards Blandford, broadly DT11, under Dorset Council. You are dealing with Bournemouth Roofing & Building, the trading name of Bournemouth Roofing & Building Ltd, registered in England and Wales, company number 15471719, which you can look up in a minute. Thomas Hannen's business, and he is the one who comes out to price the job, not a salesman. A verified customer's 10 out of 10 on Checkatrade. The visit and the written quote are both free.

Questions

Iwerne Minster questions we get asked

Is it ever safe to insulate an earth wall?

Yes, with lime and wood fibre, once the wall is dry and staying dry. What it cannot take is a sealed lining or a cement render, both of which trap water in the earth.

What does a cob wall look like under the render?

Thickness is the giveaway, often half a metre or more, with deep window reveals and slightly wavy faces under the render. A sample taken carefully at a socket or a service hole settles it.

What harm does a cement render do to cob?

It is hard and impermeable, so it ends up cracking rather than moving with the wall and then holds water behind it. Taking it off and replacing it in lime is often the whole repair.

Would you ever tell me not to insulate the walls?

Often, on a cottage like these. If the loft is thin and the draughts are bad, that money does more there, and it does not put the fabric at any risk.

Does a lime and wood fibre lining work as well as foam?

Per millimetre, no, so it goes on thicker to get the same result. On an earth or rubble wall that is the right trade, because a wall that can dry stays warm and a wall that cannot does not stay up.

Free quote

Get an old wall looked at by someone who will say no

Thomas comes out, works out what the wall is and how wet it is, and prices only what is safe to do. The visit and the quote are free.