Stourpaine repointing, and what holds the flints in

Hand raking on flint and soft brick, a lime mix matched off your own wall, and the joint finished back at the face of the stone.

The site visit is free and so is the written itemised quote. Thomas Hannen prices every job himself.

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Your joints are due when the lime has gone sandy, flints are loosening, or damp shows inside after rain. Most older walls in Stourpaine are flint with brick banding and dressings, and on that fabric the mortar is not a filler, it is the wall, so the job is raking out by hand and repointing in lime brought flush with the widest part of each flint. A panel that has bulged or dropped flints needs rebuilding in flint and lime.

Stourpaine walls fail in the flint, around the brick and at the stack. Flints working loose, usually near the top of a run or where a coping has gone. Soft red brick around a window crumbling behind pointing that is still hard and grey. And a stack shedding mortar and cracked flaunching down the roof slope.

We look at your Stourpaine wall in daylight and go over it with a chisel, because a face that sounds hollow and a face that is only dirty want different work. Every elevation is photographed and the joints scraped in two or three places, so we know how far back the decay runs. You get a written itemised quote, elevation by elevation, saying what needs doing this year and what will keep. The site visit and the quote are free.

The work

Flint, soft red brick and the joints between them

Repointing a brick wall by hand, mortar being struck into a raked-out joint (illustrative photo for repointing in Stourpaine)
Struck by handOne joint at a time, filled and struck so the face sheds water. Illustrative photo.

Pointing to the flint, not over it. A flint takes in no water at all, so everything the weather does to a flint wall happens in the mortar.

The fault to look for in Stourpaine is a wall pointed with the mortar run flat over the faces of the stones, which looks solid for a decade and then sheets away, taking flints with it. Done properly the mortar sits back at the face of the flint so each stone reads as a stone.

Raking a joint that has no straight lines in it. Stourpaine flint joints are deep, irregular and full of galleting, so there is nothing flat to work off and no depth gauge worth having. It is chisel work by hand, back to sound material and no further, in short lengths so the wall is never opened more than it can safely give. An angle grinder is useless here and worse on the brick beside it, where a disc cutter takes the arris off a soft handmade face for good.

The mix, and how much of it goes in. A Stourpaine flint wall swallows far more mortar than a brick one, and it wants a natural hydraulic lime with a sharp, well graded sand: strong enough to hold the stones, open enough to let the wall keep drying through the joint. We take a sample of sound original from a sheltered spot, match the sand for colour and grain, and dry a trial panel on your own wall first, because wet mortar reads darker than it finishes. The work goes in lifts, damped down and brushed back once the mix has taken up.

The brick banding and dressings. On Stourpaine walls the quoins, lacing courses and window surrounds are soft brick laid in lime, and hard cement there holds water inside the brick until a frost takes the face off. Where the cement has cracked away and is trapping water, it comes out and goes back breathable. Where it is sound and the brick behind it whole, we say leave it, because taking it out costs brick.

Spalled faces and stacks. A blown brick face will not recover, so the brick is cut out whole and a reclaimed match bedded in. A Stourpaine stack has no shelter and nothing warming it from within, so its joints go friable and the flaunching cracks long before anything at ground level. That is work at height, and the platform is its own line on the quote.

How it runs

Repointing in lime, one elevation at a time

Raked-out joints on a red brick pier being filled with fresh mortar (one of our own jobs, shown for repointing in Stourpaine)
Raked back firstDepth before filling. A disc widens the joint and takes the arris off. Photo from one of our own jobs.

Thomas comes to look at the walls in Stourpaine and prices it himself. He scrapes a few joints to see how deep the decay goes, checks what the old mortar is made of, and looks hard at the chimney and the weather side, where joints go first.

On the written quote each elevation has its own area, and the platform, the raking out, the lime mix, any replacement bricks and the clearing up are separate lines. Raking and pointing are priced across the whole job.

Joints are raked out by hand where the brick is soft or the wall is flint, because a disc cuts the arris off. Lime is mixed to match, pointed, struck and kept from rain and frost while it cures. A scaffold standing on the lane needs a licence in writing from the highway authority, and we apply for it. Each day ends swept, with the dust bagged and gone. Where a brick crumbles as the joint comes out, you are shown it and told the cost of a replacement before one is cut in.

Repointing like for like counts as repair, not development: no planning application, and nothing for building control. The exception is a listed building, where the old mortar is protected along with the bricks, so listed building consent from Dorset Council comes before anyone picks up a chisel. The village is also in the Stourpaine Conservation Area.

Cost

Joint depth, the mix and the scaffold

Brick corner with a moulded plinth course, mortar matched to the original work (illustrative photo for repointing in Stourpaine)
Matched, not guessedColour, sand and joint profile picked up from what is already there. Illustrative photo.

The area of the wall is the smallest part of the answer. How deep the joints go. A wall with shallow weathering rakes out quickly. One where the mortar has washed well back, or where the brick faces have spalled, takes far longer, and spalled bricks have to be cut out and replaced one by one.

Flint or brick. Flint is pointed stone by stone, with deep irregular joints and nothing flat to strike off. Brick is quicker. Where a wall mixes the two, each part is done its own way.

The mix. A cement mortar is harder than an old soft brick, so water leaves through the brick instead of the joint and frost takes the face off. Lime suits most pre-1919 walls, and matching the colour and texture takes a sample panel or two.

Getting up there. A garden wall needs no platform. A gable or stack needs a scaffold, and the work at height rules make it a line of its own.

Ask any other quote how the joints are raked, by hand or by disc, what the mix is and whether it has been matched, and whether the scaffold and licence are included.

If water is getting in

Rain coming through a wall with open joints

Stone gable with the joints repointed in a lime mortar (illustrative photo for repointing in Stourpaine)
Stone wants limeOn rubble stone the mortar is most of the surface, and it has to breathe. Illustrative photo.

Ring rather than use the form. Once the mortar has washed out of a joint, wind-driven rain goes straight through the wall, and on a chimney it runs down behind the lead flashings.

The tell-tale is a damp patch on the inside of the wall that faces the weather, or a brown stain on the chimney breast. At the first visit we find where it is getting in, sheet the stack or fill the worst joints to hold it, and then price the whole elevation when the wall has dried. Scheduled work runs Monday to Friday, 8am to 6pm. If we cannot answer, we will call you back as soon as possible.

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Worth knowing

On a flint wall the mortar is doing two jobs at once

On a brick wall the mortar keeps water out and the bricks hold each other up. On a flint wall the mortar does both, because a rounded flint has almost no bearing surface and nothing to bond to. So the mix here sits in a narrower window than anywhere else.

Too weak and the joint will not hold the stones. Too strong and the wall cannot dry through the mortar, so moisture works out through the brick banding and the soft dressings lose their faces. Lime, well graded sand and a gauge chosen for that wall satisfies both.

The second decision is the finish, and it separates a quote worth taking from one that is not. The instinct on a wall shedding flints is to smear mortar across the faces of the stones to make it feel solid again. It does, for about ten years, and then the whole skin lets go in sheets and the flints come with it. The joint has to come back flush with the widest part of each stone and no further, so every flint keeps its own shadow and water finds its way off the wall rather than into it.

So when you compare prices, ask where the mortar will finish against the face of the flints. Anyone who has pointed flint in this valley will have an answer ready. We put it in the quote and show it on the trial panel.

Who you are dealing with

A repointing firm that comes up the valley to look

We are nineteen miles from Stourpaine, based in Boscombe, and we repoint across the village, Durweston, Bryanston, Blandford Forum and the DT11 villages either side of the Stour. Dorset Council is the planning authority for all of them.

Our company is Bournemouth Roofing & Building Ltd, number 15471719, registered in England and Wales. The owner is Thomas Hannen, and he scrapes the joints and prices the wall himself. A verified customer's Checkatrade review scored us 10 out of 10. The visit costs nothing and the quote, written and itemised, is free. Before you book a visit in Stourpaine, you can read our customers' Google reviews, word for word, on our reviews page.

Planning at a glance

Do you need planning permission in Stourpaine?

Most repairs in Stourpaine need no application at all. What decides whether a change to the outside of your house does is who the council is, whether a conservation area or a listing applies, and whether the place sits in a protected landscape.

The planning position in Stourpaine, from council and national records.
Question In Stourpaine
Who decides Dorset Council is the planning authority for Stourpaine. Dorset Council's heritage pages set out what it controls.
Conservation area Yes: Stourpaine Conservation Area. Check whether your street is inside the boundary before changing anything visible.
Listed buildings Yes, there are listed buildings in and around Stourpaine. If yours is one, work can need listed building consent.
Protected landscape Inside the Dorset National Landscape (formerly AONB), so anything visible from outside gets more attention.

Questions

Questions about repointing in Stourpaine

Why does a flint wall use so much more mortar than a brick one?

Because there is no regular bed. Flints are irregular lumps with rounded faces, so the space between them is far larger and less even than a ten millimetre bed joint in brickwork. More material goes in, it takes longer to place, and it is worked in short lifts so nothing slumps before it has taken up.

What are the little stones pushed into the joints for?

That is galleting, and it is not decoration. Small flint chips set into the fresh mortar reduce the open joint the weather can get at and help the mix hold its shape while it sets. Where a wall here was built with it, we put it back.

Some of our pointing is fine and some has gone. Do you do the lot?

No, and we would rather not. Sound mortar is worth keeping, because taking it out risks the stones and the brick around it for no gain. We rake out what has failed, leave what is holding, and match the new work to the old so the elevation reads as one wall. The quote says which areas we open and which we leave.

Does the Stourpaine Conservation Area mean we have to ask before repointing?

Not for a repair in the same materials, which is maintenance whatever the designation. What it reaches is a change of appearance, and mortar colour and joint finish both count. Being inside the conservation area is not the same as being listed, so check your own address with Dorset Council rather than assuming.

Is a lime mortar strong enough to hold flints in place?

Yes, and it is what these walls were built with. A natural hydraulic lime sets hard enough to grip a rounded stone while still letting the wall dry through the joint, which is the balance a flint wall needs. What loses flints is an open joint left for years, or a hard skin of cement over the faces that lets go in sheets.

Free quote

See the mortar on your own wall first

Thomas comes out, looks over every elevation and prices it itemised, and a trial panel goes up on your wall to dry before an elevation is started. Free.